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  • 低压真空渗碳淬火炉
  • 低压真空渗碳淬火炉

单室卧式低压渗碳气淬炉

真空双室低压渗碳气淬炉,具有渗碳、气淬和加压气冷多种功能。主要用来对模具钢、不锈钢、高速钢、高合金钢工模具、淬火、退火、回火以及对中、低碳合金钢进行渗碳淬火,多种真空热处理工艺。可以实现一次强渗碳、脉冲渗碳等渗碳方式等工艺

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        单室卧式低压渗碳气淬炉

产品名称:单室卧式低压渗碳气淬炉(上下交替气冷型)

Name: Single chamber horizontal low pressure Carburizing gas quenching furnace (upper and lower alternate air cooling type)

 

用途:真空双室低压渗碳气淬炉,具有渗碳、气淬和加压气冷多种功能。主要用来对模具钢、不锈钢、高速钢、高合金钢工模具、淬火、退火、回火以及对中、低碳合金钢进行渗碳淬火,多种真空热处理工艺。可以实现一次强渗碳、脉冲渗碳等渗碳方式等工艺。

Application: The vacuum double-chamber low-pressure carburizing gas quenching furnace has many functions of carburizing, gas quenching and pressure air-cooling. Is mainly used for carburizing and quenching the die steel, the stainless steel, the high-speed steel, the high-alloy steel tool, the quenching, the annealing, the tempering and the centering and low-carbon alloy steel, and a plurality of vacuum heat treatment processes. Can realize the process of one-time high-carburizing, pulse carburizing and so on.

真空双室低压渗碳气淬炉具有以下特点

Vacuum double chamber low pressure Carburizing gas quenching furnace has the following characteristics

1.  智能化,自动化程度高,可实现工艺运行一键启动

Intelligent, high degree of automation, can achieve one-button start-up of process operation.

2.  符合(国家十二五环保)规划,明显节能40-60%,无危险

In accordance with (the 12th five-year Plan of the State), the energy saving is 40% to 60% obviously with no danger.

3.  可实现自由生产,随时开炉停炉

Free production can be realized and furnace can be opened and shut down at any time.

4.  渗碳介质消耗少,可忽略不计

Less carburizing medium consumes and can be ignored.

5.  可实现盲孔渗碳和高温渗碳

Blind hole Carburizing and high temperature Carburizing can be realized.

6.  工件表面质量好,热处理变形小,渗层均匀,重复性好,无内氧化,无尖角过渗无炭黑等优点

The workpiece has the advantages of good surface quality, small heat treatment deformation, uniform layer, good repeatability, no internal oxidation, no sharp corner and no carbon black, etc.

特点; Characteristics;

 

   专用的真空低压渗碳模拟软件,智能高效

Special vacuum low-pressure carburizing simulation software, intelligent and efficient

 

 ★  采用高效方形换热器, 冷却速度提高80%

The cooling rate is increased by 80% by using high efficiency square heat exchanger.

 

 ★  采用双风机对流均匀冷却

Uniform cooling with double-fan convection

 

 ★  加热元件沿加热室圆周360度均匀布置,温度均匀性高

The heating element is evenly arranged along the circle of the heating chamber at 360 degrees, and the temperature uniformity is high.

 

★  加热室采用外绝缘结构,减少杜绝渗碳炭黑污染

The heating chamber adopts the external insulation structure to reduce the pollution of the carburized carbon black.

 

 ★  采用碳毡为加热室隔热层,使用寿命长

The carbon felt is used as the heat-insulating layer of the heating chamber, and the service life is long.

 

★  渗碳气体喷嘴沿加热室圆周及前后均匀布置,渗碳层厚度均匀

Carburizing gas nozzles are uniformly arranged around and before and after the heating chamber, and the thickness of carburized layer is uniform.

 

   渗碳工件变形小,生产效率高,使用成本较气体渗碳节能40%以上

The Carburizing workpiece has the advantages of small deformation, high production efficiency and more than 40% energy saving compared with gas Carburizing.

 

 ★  编程工艺灵活输入,机械动作稳定可靠,故障自动报警/显示

Flexible input of programming process, stable and reliable mechanical action, automatic alarm / display of fault

 

 ★  气淬风机变频驱动,对流加热功能可选、九点测温可选

Frequency conversion drive of gas quenching fan, optional convective heating function, optional temperature measurement at nine points.

 

   全智能化工业计算机控制系统并有一套手动操作系统

Fully intelligent chemical industry computer control system and a manual operating system.

 

★  操作简洁、编程工艺灵活输入、机械动作稳定可靠

The operation is simple, the programming process is flexible input, the mechanical action is stable and reliable.

 

★  手动/半自动/自动 故障自动报警/显示

Manual / semi-automatic / automatic fault automatic alarm / display.

 

技术参数:Technical data:

 型号 /model

 标准规格以及定制

Standard specifications and customization

最高温度

Maximum temperature

1350

 深层控制

Deep control

 输入渗层材料LPC工艺智能计算

Intelligent calculation of PLC process for input permeable layer material.

 流量控制

Flow control

 流量智能计算

Intelligent flow calculation

 渗碳压力

Carburizing pressure

 1000pa以内

Within 1000pa

 淬火介质

Quenchant

 高纯氮气(N2

High purity nitrogen (N2)

 淬火压力

Quenching pressure

20-25Bar

 淬火方式

Quenching mode

 交替气冷

Alternating air cooling

 风冷方式

Air cooling mode

 变频调速及等温淬火

Frequency conversion Speed Regulation and Isothermal quenching

 极限真空

Ultimate vacuum

6.7X10-1 Pa/6.7X10-3Pa

 抽气时间

Pumping time

 大气压-6.7X10-1Pa15Min

Atmospheric pressure-6.7X10-1Pa (15Min)

 泄漏率

Leak(age) rate

0.5pa/H

 渗碳流程

Carburizing process

 脉冲式渗碳

Pulse Carburizing

 控制方式

Control method

 PLC数字式程序控制

PLC digital program control

 低压电器

Low-voltage apparatus

Schneider

 高压电器

High-voltage electrical apparatus

Schneider

 温控仪

Temperature controller

Eurotherm 26040.1级)

(Grade 0.1)

 工控机

IPC Industrial Personal Computer

 台湾研华

Weihua, Taiwan

 真空泵

vacuum pump

 莱宝真空泵

vacuum pump, Leibao

 质量流量计

mass flowmeter

美国Mass Flowmeter; United States

 真空压力传感器

Vacuum pressure sensor

德国Vacuum pressure sensor; Germany

 

 

产品 规格/ Specifications

注:特殊规格要求可根据客户要求定制

Note: Special specification requirements can be customized according to customer requirements.

 

以下参数可根据工艺要求调整,不作为验收依据,具体以技术方案和协议为准

The following parameters may be adjusted according to the process requirements and shall not be used as the basis for acceptance, depending on the technical scheme and agreement.

 

 

 参数/型号

Parameter/ Model

PJ-ST446

PJ-ST557

PJ-ST669

PJ-ST7711

PJ-ST8812

PJ-ST9916

 有效热区W×H×L

Effective hot zone

400×400×600

500×500×700

600×600×900

700×700×1100

800×800×1200

900×900×1600

 装载重量 KG

Load weight

200

300

500

800

1200

2000

 最高温度 (℃)

Max.temprature

1350

1350

1350

1350

1350

1350

 炉温均匀性 (℃)

Furnace temperature uniformity

±5

±5

±5

±5

±5

±5

 真空度 Pa

Vacuum degree

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0E-1/6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

 压升率 Pa

Pressure rise rate

≤0.5

≤0.5

≤0.5

≤0.5

≤0.5

≤0.5

 渗碳介质

Carburizing medium

C2H2N2

C2H2N2

C2H2N2

C2H2N2

C2H2N2

C2H2N2

 渗碳压力 mbar

Carburizing pressure

5-20

5-20

5-20

5-20

5-20

5-20

 控制方式

Control method

 多级脉冲

Multi-pulse

多级脉冲

Multi-pulse

多级脉冲

Multi-pulse

多级脉冲

Multi-pulse

多级脉冲

Multi-pulse

多级脉冲

Multi-pulse

 淬火介质

Quenchant

氮气/氩气

Nitrogen/Argon           

气淬压力 bar

Gas quenching pressure

12-25

12-25

12-25

12-25

12-25

12-25

               


  



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单室卧式低压渗碳气淬炉


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