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  • 真空低压渗碳高压气淬炉
  • 真空低压渗碳高压气淬炉

双室真空低压渗碳气淬炉

真空双室低压渗碳气淬炉,具有渗碳、气淬和加压气冷多种功能。主要用来对模具钢、不锈钢、高速钢、高合金钢工模具、淬火、退火、回火以及对中、低碳合金钢进行渗碳淬火,多种真空热处理工艺。可以实现一次强渗碳、脉冲渗碳等渗碳方式工艺

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        双室真空低压渗碳气淬炉

产品名称:双室真空低压渗碳气淬炉

Name:Double chamber vacuum low pressure carburizing gas quenching furnace.

用途:真空双室低压渗碳气淬炉,具有渗碳、气淬和加压气冷多种功能。主要用来对模具钢、不锈钢、高速钢、高合金钢工模具、淬火、退火、回火以及对中、低碳合金钢进行渗碳淬火,多种真空热处理工艺。可以实现一次强渗碳、脉冲渗碳等渗碳方式工艺。

Application: The vacuum double-chamber low-pressure carburizing gas quenching furnace has many functions of carburizing, gas quenching and pressure air-cooling, is mainly used for carburizing and quenching the die steel, the stainless steel, the high-speed steel, the high-alloy steel tool, the quenching, the annealing, the tempering and the centering and low-carbon alloy steel, and a plurality of vacuum heat treatment processes. Can realize the process of one-time high-carburizing, pulse carburizing and so on.

真空双室低压渗碳气淬炉具有以下特点

1. Vacuum double chamber low pressure Carburizing gas quenching furnace has the following characteristics

Intelligent, high degree of automation, can achieve one-button start-up of process operation

 智能化,自动化程度高,可实现工艺运行一键启动

2.  符合(国家十二五环保)规划,明显节能40-60%,无危险

In accordance with (the 12th five-year Plan of the State), the energy saving is obviously 40% to 60%,no danger.

3.  可实现自由生产,随时开炉停炉

Free production can be realized and furnace can be opened and shut down at any time.

4.  渗碳介质消耗少,可忽略不计

Less Carburizing medium consumes and can be ignored.

5.  可实现盲孔渗碳和高温渗碳

Blind hole Carburizing and high temperature Carburizing can be realized.

6.  工件表面质量好,热处理变形小,渗层均匀,重复性好,无内氧化,无尖角过渗无炭黑等优点

The workpiece has the advantages of good surface quality, small heat treatment deformation, uniform layer, good repeatability, no internal oxidation, no sharp corner and no carbon black, and so on.

 特点; Characteristics;

 

   专用的真空低压渗碳模拟软件,智能高效

Special vacuum low-pressure carburizing simulation software, intelligent and efficient

 

 ★  采用高效方形换热器, 冷却速度提高80%

The cooling rate is increased by 80% by using high efficiency square heat exchanger.

 

 ★  采用双风机对流均匀冷却

Uniform cooling with double-fan convection

 

 ★  加热元件沿加热室圆周360度均匀布置,温度均匀性高

The heating element is evenly arranged along the circle of the heating chamber at 360 degrees, and the temperature uniformity is high.

 

★  加热室采用外绝缘结构,减少杜绝渗碳炭黑污染

The heating chamber adopts the external insulation structure to reduce the pollution of the carburized carbon black.

 

 ★  采用碳毡为加热室隔热层,使用寿命长

The carbon felt is used as the heat-insulating layer of the heating chamber with long service life

 

★  渗碳气体喷嘴沿加热室圆周及前后均匀布置,渗碳层厚度均匀

Carburizing gas nozzles are uniformly arranged around and before and after the heating chamber, and the thickness of carburized layer is uniform.

 

   渗碳工件变形小,生产效率高,使用成本较气体渗碳节能40%以上

The Carburizing workpiece has the advantages of small deformation, high production efficiency and more than 40% energy saving compared with gas Carburizing.

 

 ★  编程工艺灵活输入,机械动作稳定可靠,故障自动报警/显示

Flexible input of programming process, stable and reliable mechanical action, automatic alarm / display of fault

 

 ★  气淬风机变频驱动,对流加热功能可选、九点测温可选

Frequency conversion drive of gas quenching fan, optional convective heating function,optional temperature measurement at nine points

 

   全智能化工业计算机控制系统并有一套手动操作系统

Fully intelligent chemical industry computer control system and a manual operating system

 

★  操作简洁、编程工艺灵活输入、机械动作稳定可靠

Simple operation , the programming process is flexible input, the mechanical action is stable and reliable,

 

★  手动/半自动/自动 故障自动报警/显示

Manual / semi-automatic / automatic fault automatic alarm / display

 

配置选择/Configure select:

 

  炉型选则: Selection of furnace type:

双室卧式

Double chamber horizontal

单室立式 Single-chamber vertical

 

 中间隔热门 :Middle septum hot

 机械传动 Mechanical drive

气动 /Pneumatic

 

 炉胆 /flue

    石墨加热元件与石墨毡复合屏合成结构;

Synthesis structure of Graphite heating element and Graphite felt Composite screen          

气淬方式

Gas quenching mode:

炉体外置换热器循环冷却 Circulating cooling of external heat exchanger of furnace body

炉体内置换热器循环冷却 Circulating cooling of displacement heater in furnace body

 

真空泵组和真空计;

Vacuum pump set and vacuum gauge

 

 进口

Imported

 高品质国产

High quality Made in china

 

 真空度:

Vacuum degree

 高真空

High vacuum

 中真空

Medium vacuum 

 

PLC:

 

 西门子

Siemens

 欧姆龙

OMRON

 三菱

Mitsubishi

 温控仪表

Thermostat meter

欧陆

EUROTHERM

导电

Electric conduction

 

 热电偶 :

Thermocouple

 S型分度号

S-type dividing number

 渗碳专用热电偶 Special-purpose thermocouple for carburizing

 

  记录仪 :

Grapher :

 

  有纸记录仪

Paper recorder

 

 无纸记录仪

Paperless recorder

 

 

 人机界面:

Human-computer interface

 模拟屏

Analog screen

 

 计算机触摸屏

Computer touch screen

 

 电器元件

Electrical component

  高品质国产

High quality domestic

  施耐德

Schneider

  西门子

Siemens

 质量流量计

Mass flowmeter

美国Mass Flowmeter;Made in  United States

 

 

 真空压力传感器

Vacuum pressure sensor

德国Vacuum pressure sensor; Made in Germany

 

 

产品 规格/ Specifications

注:特殊规格要求可根据客户要求定制

Note: Special specification requirements can be customized according to customer requirements

以下参数可根据工艺要求调整,不作为验收依据,具体以技术方案和协议为准

The following parameters may be adjusted according to the process requirements and shall not be used as the basis for acceptance, depending on the technical scheme and agreement

 

 参数/型号

Parameter/ Model

PJ-ST446

PJ-ST557

PJ-ST669

PJ-ST7711

PJ-ST8812

PJ-ST9916

 有效热区W×H×L

Effective hot zone

400×400×600

500×500×700

600×600×900

700×700×1100

800×800×1200

900×900×1600

 装载重量 (KG

load weight

200

300

500

800

1200

2000

 最高温度 (℃)

Max.temprature

1350

1350

1350

1350

1350

1350

 炉温均匀性 (℃)

Furnace temperature uniformity

±5

±5

±5

±5

±5

±5

 真空度 (Pa

vacuum degree

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0E-1/6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

 压升率 (Pa

Pressure rise rate

0.5

0.5

0.5

0.5

0.5

0.5

 渗碳介质

Carburizing medium

C2H2N2

C2H2N2

C2H2N2

C2H2N2

C2H2N2

C2H2N2

 渗碳压力 (mbar

Carburizing pressure

5-20

5-20

5-20

5-20

5-20

5-20

 控制方式

control method

 多级脉冲

Multi-pulse

多级脉冲

Multi-pulse

多级脉冲

Multi-pulse

多级脉冲

Multi-pulse

多级脉冲

Multi-pulse

多级脉冲

Multi-pulse

 淬火介质

Quenchant

氮气/氩气

Nitrogen/Argon           

气淬压力 (bar

Gas quenching pressure

12-25

12-25

12-25

12-25

12-25

12-25

               


  



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双室真空低压渗碳气淬炉


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手机:15318905266
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